Basic Info.
Certification
CE, ISO9001
Control Type
PLC Control System
Automatic Grade
Automatic
Capacity
60 Sets / Quarter
Delivery Detail
Shipped in 45 Days After Payment
Machine Type
Cold Rolled Machine
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Voltage
380V 50Hz 3phase/Customized
Decoiler Type
Hydraulic Decoiler
Transport Package
Nude Packing
Specification
5200mm*1200mm*1300mm
Product Description
Overseas Service Center Available New Design C Purlin Roll Forming Machine
Product DescriptionWHAT'S C PURLIN MACHINE.
This C purlin forming machine is used to manufacture series of C-shaped steel purlin. The machine is mainly composed of uncoiler, flattening device, forming machine, cutting equipment, collection table, hydraulic station, and control system, etc. Controlled by PLC, this machine is easy to operate. This equipment utilizes combined mould design, and so a C purlin forming machine can manufacture products of many different specifications. In that way, it saves production cost as well as improves our product competitiveness.
WHAT'S THE PROPERTIES OF C PURLIN MACHINE
The frame of C purlin forming machine adopts formed steel construction and after welded, this machine utilizes integrity processing technology. It enjoys rational and beautiful structure, strong carrying ability, and stable and reliable performance. The forming roller of this machine is designed by professional technicists.
The machine undergoes high precision processing and heat treatment before chromeplate. So this machine is characterized by high forming precision and long service life. The main components of this device are from products of famous brands, thus ensuring the whole performance and quality. Controlled by PLC, this machine is easy to operate, thus workers without special training can operate it very well. This equipment is convenient to debug, and enjoys low noise and high efficiency.
HOW TO OPERATE?
The C purlin forming machine is totally controlled by PLC. So only by inputting related production data such as number of products, length and punching dimension, users can start this machine to do manufacturing. If users want to adjust this machine or something else, they have to stop the machine first and carry out relevant operation.
Detailed Images
| HYDRAULIC UNCOILER |
1 | Coil Inner Diameter: 508mm |
2 | Coil Outer Diameter: max 1350mm |
3 | Loading Weight: 3T |
4 | Feeding width: 100-500mm |
5 | Motor Power: 3KW |
| FEEDING DEVICE |
1 | Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener. |
2 | Feeding type: Adjustable |
3 | Feeding type: Adjustable |
4 | Entrance and guide roller: Diameter is ¢65mm, material is SAE1045, HRC48-52° surface with chrome |
| LEVELING DEVICE |
1 | The quantity of leveler rolls must be planned according to thickness 1.5mm to 3.0mm. |
2 | Flattener roller: Upper is 3 rollers, down is 4 stations(total is 7 rollers) |
3 | Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC. |
4 | Diameter of flattener shaft: ¢76mm, material is SAE 1045, hardening and tempering |
5 | Drive by motor: 4kw AC motor (guomao of china) |
| PUNCHING HOLES DEVICE |
1 | Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system |
2 | The punches will be connected to a single hydraulic unit having tank, motor, pump, pressure control valves, pressure gauges, solenoid valves, hydraulic hoses, all designed to operate safely at the required operating pressure; also to facilitate changing O-ring they must be of standard size, also consider suitable cooling unit. |
3 | The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units. |
4 | The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console. |
5 | Hydraulic power: 5.5kw |
| PRE-CUTTING DEVICE |
1 | Cutting type: Hydraulic, connect with the punching hydraulic unit |
2 | Cutting power by hydraulic, 5.5KW AC motor |
3 | Hydraulic working pressure: 12-16Mpa |
4 | Cutting before forming: Cut the sheet before roll forming to required length |
5 | Feeding of the last cut profile from the equipment: Automatic if the length of the last profile is not less than 1500 mm |
6 | Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut |
7 | Cutting motion: The roll forming part is NON-stop when cutting |
8 | Material of blade:Cr12 with heat treatment |
9 | Length measuring: Automatic encoder length measuring, brand: Omron |
| MAIN ROLL FORMING MACHINE |
1 | Material of the profile: Steel sheets for cold bending according to EN 10346 or equivalent requirements, steel grades to (at least) S450 GD, or other grade of steel with equivalent yield strength, with metal coating from Z100 to (at least) Z350; |
2 | Thickness range: 1.5-3.0mm |
3 | Maximum production speed: Not less than 10 meters per minute (for non-perforated profiles, excluding cutting) |
4 | Main motor power:22kw, AC motor, motor inside of main machine (brand: Guomao of china) |
5 | Adjust flange and width motor: 1.5KW x3 motor inside of main machine (brand: Guomao of china) |
6 | Machine voltage, frequency, phase:380 V, 60 hz, 3Phase |
7 | Roll station:20 stations |
8 | Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC, |
9 | Shaft diameter: ¢76mm material: SAE1045 with quenching and tempering |
10 | Transmission: By chain, one inch, double line |
11 | Roll former has leveling bolts in the base for adjust the leveling |
12 | Machine base frame adopt H beam welding steel |
13 | In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction. |
14 | Machine adopt iron cast as station to make machine in strong |
15 | To avoid accidents,all of drive part adopt protect cover |
16 | Color of machine: Blue and yellow (or base on customer request) |
| COLLECTION TABLE |
1 | Table for reception of the cut profiles: With roller transporter allowing to unload the cut profile freely, total unit length after assembly ,at least 12,000 mm; |
2 | Size: About 2.0m long*0.6mwide*0.9mhigh |
3 | One out table with few support roller (base on final design) |
4 | Diameter of rollers: 55mm |
| HYDRAULIC STATION |
1 | Hydraulic power: 5.5kw |
2 | Working pressure: 12-16Mpa adjustable |
3 | Solenoid valve: 3 groups (1 for pre-cutting and 2 for punching) |
4 | Hydraulic oil: 46# hydraulic oil |
| CONTROLLED BOX |
1 | Programmable setting of profile dimensions: To be provided |
2 | Setting of distances between the perforation holes in the transversal direction of |
3 | The profile: To be provided, according to the approved drawing; |
4 | Programmable setting of the distances between the perforation holes (or groups of |
5 | Holes) in the longitudinal direction of the profile: Will be provided, with pitch 1 |
6 | Mm |
7 | Programmable cutting unit, various lengths in one programming cycle without |
8 | Quantity restrictions (without stopping the operating equipment)will be provided; |
9 | Automatic stopping of the equipment after completion of the cutting program: |
10 | Will be provided; |
11 | Operating system language: English and chinese. |
12 | Voltage, frequency, phase: 380 V, 50 hz, 3Phase |
13 | Length inaccuracy can be amended easily. |
14 | Control panel: Button-type switch and touch screen |
15 | Unit of length: Millimeter (switched on the control panel) |
16 | PLC brand: Panasonic |
17 | Frequency converter brand: Yaskawa |
18 | Touch screen: Taiwan weinvie |
Packing & Delivery1. A 40 feet container is required
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film
3. Spare parts and some small parts packed in plastic tooling box
4. All Components Fixed by steel wire with Container.
Our CompanyWuxi Haoshuo Technology Co., Ltd. is one professional enterprise supplying one-stop service for machines and equipments. We have an energetic team experienced in import & export trading, designing & manufacturing, installation and after-sale service. Our factory is located in high-tech industrial development zone of Wuxi City, Jiangsu Province of China, just an hour's drive from Shanghai City, the most prosperous city in China. There are expressways around the City, and one airport near us. We take advantage of convenient transportation and good environment to offer the first class service to our clients.Here in Haoshuo, we mainly offer products as the following:1.Roll Forming Machine It includes c/z purlin roll forming machine, roof panel forming machine, wall panel forming machine, double layer forming machine, metal deck forming machine, rolling shutter forming machine, guardrail forming machine, down pipe forming machine, rack roll forming machine, octagon pipe forming machine etc. The series of cold forming machines are mainly used for manufacturing and forming various cold formed profile panel steel. And their products are widely used in many fields, such as building field, storage logistics field, infrastructure construction, car production, and light steel decoration, etc.For example, C/Z profile steel, colored steel tiles, steel floor deck panels, and down pipes are widely used in the building field. Storage rack profile panel and large-span roofing panels are widely employed in the storage logistics field. Highway guardrails and sandwich panels are widely utilized in infrastructure construction. And crossbeams and side panels are widely used in car production.2.Cold Rolling MillThe cold rolling mill is mainly used in steel industry, metallurgy industry, etc. And this machine is mainly used for rolling common carbon, steel, and metal belt materials of aluminum, copper, and zinc, etc.3.Sandwich Panel Forming Machine4.Slitting Line and Cut to Length LineThe slitting line and cut to length line is mainly used in the steel processing and distribution center. They can process coil panels at required dimension so as to satisfy specific demands of customers in different fields.5.Radiator Production Line6.Accessory Components and DeviceWe keep up with the market and industry trend, integrate recourses, keep in and emphasize on developing high quality machine with competitive cost. Haoshuo Company has been recognized by ISO, and all of our products have been recognized by CE. Now we have good cooperation with customers from Middle East, South East Asia, South America, and East Europe, such as Germany, Ireland, India, Iran, Australia, Bangladesh, Chile, Saudi Arabia, Brazil, South Africa, and the United Arab Emirates, etc. Every year, we can manufacture as many as 200 sets roll forming machine, 40 sets slitting line, 30 sets cut to length line, 15 sets radiator production line, and 50 sets cold rolling mill for our customers around the world.Quality Control1. We strictly control the quality of raw materials and we can offer inspection certificate of our raw materials for you.2. We do manufacturing strictly according to the technological processes. Besides, we carry out sampling inspection for our products.3. All of our workers have received relevant quality management training so that the quality of products can be ensured.Our goal is to offer the best solution for our customers, supply high quality machine and good service with reasonable price. We sincerely hope to cooperate with worldwide customers for mutual success.
Address:
No. 57 Xingfeng Road, Meicun Industrial Area, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Packaging & Printing, Service, Tools & Hardware, Toys, Transportation
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Wuxi Haoshuo Technology Co., Ltd. is one professional international manufacturer and exporter mainly focusing on the transformer industry. Our headquarter is located in Wuxi City, Jiangsu Province and we have factories in Wuxi and Xuzhou City. With more than twenty years management and development, now we have formed the turnkey solution of transformer manufacturing including plant planning, complete machinery and materials supply, transformer design support, transformer manufacturing training and supervision, etc.
We keep up with the market and industry trend, integrate superior sources, keep innovation and developing, emphasize on offering complete range of manufacturing machines for oil immersed transformer, cast resin dry type transformer and amorphous alloy transformer, 3D wound core transformer, CT and PT, etc. Now our main products are electrical steel slitting line, transformer core cutting line, core winding machine, foil winding machine, coil winding machine, corrugated tank making machine, radiator production line, vacuum drying oven, vacuum casting machine, VPI system, transformer testing bench and instruments, etc. Moreover we have many experienced engineers in transformer design and producing, so we can provide comprehensive technical supporting for customers. We can provide new technologies and technology supports related to transformer manufacturing as well.
We adhere to the "Professional technology, High quality products, Good service" goals for our company to become your ideal partner in mutually beneficial business transactions. We strive to reach frontier technology changes and better quality control, into consistently high-quality transformer machines and related accessories and services to meet our customers′ demand.
Within our company, we realize the importance of the "win-win" nature of doing business between ourselves and our customers. Based on this perspective, we spare no efforts to achieve breakthroughs in technology and production, we are firmly committed to providing our customers with high-quality products, and with a consistent and reliable supply source. And we deeply know that trust is the foundation of business, we will try our best to supply the best service to our customers, we try to build and keep the good relationship to every customer.
Electricity illuminating the future! We take "Good faith cooperation, Customers value first" as our basis. We have already had successful collaborations with the worldwide customers from more than fifty countries and regions. And we have done many turnkey projects. Our goal is to be the reliable and trustworthy partner of the whole world customers. Believe that our professional and convenient personalized service will create greater value.