High Quality Z Purlin Roll Forming Machine
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|Min. Order:||1 Set|
|Payment Terms:||L/C, T/T, D/P, Western Union, Paypal, Money Gram|
- Model NO.: HS-Z
- Certification: CE, ISO9001
- Condition: New
- Automatic Grade: Automatic
- Capacity: 60 Sets / Quarter
- Power: 15W
- Delivery Detail: Shipped in 45 Days After Payment
- After-Sales Service Provided: Engineers Available to Service Machinery Overseas
- Decoiler Type: Hydraulic Decoiler
- Transport Package: Nude Packing
- Origin: Jiangsu
- Warranty: 2 Years
- Customized: Customized
- Control Type: PLC Control System
- Diameter of Shaft: 75mm
- Color: Optional
- Weight: 8 Ton
- Machine Type: Cold Rolled Machine
- Voltage: 380V 50Hz 3phase/Customized
- Trademark: Haoshuo
- Specification: 5200mm*1200mm*1300mm
- HS Code: 8455229090
WHAT'S Z PURLIN MACHINE.
This Z purlin forming machine is used to manufacture series of Z-shaped steel purlin. The machine is mainly composed of uncoiler, flattening device, forming machine, cutting equipment, collection table, hydraulic station, and control system, etc. Controlled by PLC, this machine is easy to operate. This equipment utilizes combined mould design, and so a Z purlin forming machine can manufacture products of many different specifications. In that way, it saves production cost as well as improves our product competitiveness.
WHAT'S THE PROPERTIES OF Z PURLIN MACHINE
The frame of Z purlin forming machine adopts formed steel construction and after welded, this machine utilizes integrity processing technology. It enjoys rational and beautiful structure, strong carrying ability, and stable and reliable performance. The forming roller of this machine is designed by professional technicists.
The machine undergoes high precision processing and heat treatment before chromeplate. So this machine is characterized by high forming precision and long service life. The main components of this device are from products of famous brands, thus ensuring the whole performance and quality. Controlled by PLC, this machine is easy to operate, thus workers without special training can operate it very well. This equipment is convenient to debug, and enjoys low noise and high efficiency.HOW TO OPERATE?
The Z purlin forming machine is totally controlled by PLC. So only by inputting related production data such as number of products, length and punching dimension, users can start this machine to do manufacturing. If users want to adjust this machine or something else, they have to stop the machine first and carry out relevant operation.
|1||Coil Inner Diameter: 508mm|
|2||Coil Outer Diameter: max 1350mm|
|3||Loading Weight: 3T|
|4||Feeding width: 100-500mm|
|5||Motor Power: 3KW|
|1||Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.|
|2||Feeding type: Adjustable|
|3||Feeding type: Adjustable|
|4||Entrance and guide roller: Diameter is ¢65mm, material is SAE1045, HRC48-52° surface with chrome|
|1||The quantity of leveler rolls must be planned according to thickness 1.5mm to 3.0mm.|
|2||Flattener roller: Upper is 3 rollers, down is 4 stations(total is 7 rollers)|
|3||Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.|
|4||Diameter of flattener shaft: ¢76mm, material is SAE 1045, hardening and tempering|
|5||Drive by motor: 4kw AC motor (guomao of china)|
|PUNCHING HOLES DEVICE|
|1||Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system|
|2||The punches will be connected to a single hydraulic unit having tank, motor, pump, pressure control valves, pressure gauges, solenoid valves, hydraulic hoses, all designed to operate safely at the required operating pressure; also to facilitate changing O-ring they must be of standard size, also consider suitable cooling unit.|
|3||The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units.|
|4||The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.|
|5||Hydraulic power: 5.5kw|
|1||Cutting type: Hydraulic, connect with the punching hydraulic unit|
|2||Cutting power by hydraulic, 5.5KW AC motor|
|3||Hydraulic working pressure: 12-16Mpa|
|4||Cutting before forming: Cut the sheet before roll forming to required length|
|5||Feeding of the last cut profile from the equipment: Automatic if the length of the last profile is not less than 1500 mm|
|6||Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut|
|7||Cutting motion: The roll forming part is NON-stop when cutting|
|8||Material of blade:Cr12 with heat treatment|
|9||Length measuring: Automatic encoder length measuring, brand: Omron|
|MAIN ROLL FORMING MACHINE|
|1||Material of the profile: Steel sheets for cold bending according to EN 10346 or equivalent requirements, steel grades to (at least) S450 GD, or other grade of steel with equivalent yield strength, with metal coating from Z100 to (at least) Z350;|
|2||Thickness range: 1.5-3.0mm|
|3||Maximum production speed: Not less than 10 meters per minute (for non-perforated profiles, excluding cutting)|
|4||Main motor power:22kw, AC motor, motor inside of main machine (brand: Guomao of china)|
|5||Adjust flange and width motor: 1.5KW x3 motor inside of main machine (brand: Guomao of china)|
|6||Machine voltage, frequency, phase:380 V, 60 hz, 3Phase|
|7||Roll station:20 stations|
|8||Roller material:ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,|
|9||Shaft diameter: ¢76mm material: SAE1045 with quenching and tempering|
|10||Transmission: By chain, one inch, double line|
|11||Roll former has leveling bolts in the base for adjust the leveling|
|12||Machine base frame adopt H beam welding steel|
|13||In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.|
|14||Machine adopt iron cast as station to make machine in strong|
|15||To avoid accidents,all of drive part adopt protect cover|
|16||Color of machine: Blue and yellow (or base on customer request)|
|1||Table for reception of the cut profiles: With roller transporter allowing to unload the cut profile freely, total unit length after assembly ,at least 12,000 mm;|
|2||Size: About 2.0m long*0.6mwide*0.9mhigh|
|3||One out table with few support roller (base on final design)|
|4||Diameter of rollers: 55mm|
|1||Hydraulic power: 5.5kw|
|2||Working pressure: 12-16Mpa adjustable|
|3||Solenoid valve: 3 groups (1 for pre-cutting and 2 for punching)|
|4||Hydraulic oil: 46# hydraulic oil|
|1||Programmable setting of profile dimensions: To be provided|
|2||Setting of distances between the perforation holes in the transversal direction of|
|3||The profile: To be provided, according to the approved drawing;|
|4||Programmable setting of the distances between the perforation holes (or groups of|
|5||Holes) in the longitudinal direction of the profile: Will be provided, with pitch 1|
|7||Programmable cutting unit, various lengths in one programming cycle without|
|8||Quantity restrictions (without stopping the operating equipment)will be provided;|
|9||Automatic stopping of the equipment after completion of the cutting program:|
|10||Will be provided;|
|11||Operating system language: English and chinese.|
|12||Voltage, frequency, phase: 380 V, 50 hz, 3Phase|
|13||Length inaccuracy can be amended easily.|
|14||Control panel: Button-type switch and touch screen|
|15||Unit of length: Millimeter (switched on the control panel)|
|16||PLC brand: Panasonic|
|17||Frequency converter brand: Yaskawa|
|18||Touch screen: Taiwan weinvie|
1. A 40 feet container is required
2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film
3. Spare parts and some small parts packed in plastic tooling box
4. All Components Fixed by steel wire with Container.
Wuxi Haoshuo Technology Co., Ltd. is one professional enterprise supplying one-stop service for machines and equipments. We have an energetic team experienced in import & export trading, designing & manufacturing, installation and after-sale service. Our factory is located in high-tech industrial development zone of Wuxi City, Jiangsu Province of China, just an hour's drive from Shanghai City, the most prosperous city in China. There are expressways around the City, and one airport near us. We take advantage of convenient transportation and good environment to offer the first class service to our clients.
Here in Haoshuo, we mainly offer products as the following:
1.Roll Forming Machine
It includes c/z purlin roll forming machine, roof panel forming machine, wall panel forming machine, double layer forming machine, metal deck forming machine, rolling shutter forming machine, guardrail forming machine, down pipe forming machine, rack roll forming machine, octagon pipe forming machine etc. The series of cold forming machines are mainly used for manufacturing and forming various cold formed profile panel steel. And their products are widely used in many fields, such as building field, storage logistics field, infrastructure construction, car production, and light steel decoration, etc.
For example, C/Z profile steel, colored steel tiles, steel floor deck panels, and down pipes are widely used in the building field. Storage rack profile panel and large-span roofing panels are widely employed in the storage logistics field. Highway guardrails and sandwich panels are widely utilized in infrastructure construction. And crossbeams and side panels are widely used in car production.
2.Cold Rolling Mill
The cold rolling mill is mainly used in steel industry, metallurgy industry, etc. And this machine is mainly used for rolling common carbon, steel, and metal belt materials of aluminum, copper, and zinc, etc.
3.Sandwich Panel Forming Machine
4.Slitting Line and Cut to Length Line
The slitting line and cut to length line is mainly used in the steel processing and distribution center. They can process coil panels at required dimension so as to satisfy specific demands of customers in different fields.
5.Radiator Production Line
6.Accessory Components and Device
We keep up with the market and industry trend, integrate recourses, keep in and emphasize on developing high quality machine with competitive cost. Haoshuo Company has been recognized by ISO, and all of our products have been recognized by CE. Now we have good cooperation with customers from Middle East, South East Asia, South America, and East Europe, such as Germany, Ireland, India, Iran, Australia, Bangladesh, Chile, Saudi Arabia, Brazil, South Africa, and the United Arab Emirates, etc. Every year, we can manufacture as many as 200 sets roll forming machine, 40 sets slitting line, 30 sets cut to length line, 15 sets radiator production line, and 50 sets cold rolling mill for our customers around the world.
1. We strictly control the quality of raw materials and we can offer inspection certificate of our raw materials for you.
2. We do manufacturing strictly according to the technological processes. Besides, we carry out sampling inspection for our products.
3. All of our workers have received relevant quality management training so that the quality of products can be ensured.
Our goal is to offer the best solution for our customers, supply high quality machine and good service with reasonable price. We sincerely hope to cooperate with worldwide customers for mutual success.